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Torlon ® 4203 Electrical Grade PAI Extruded

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Sheet widths and lengths are cut to nominal dimensions; Rod lengths are also cut to nominal dimensions. Nominal cuts can be undersized by up to .200 inches. Cut-to-size items are non-refundable. See our return policy for more details. Contact us if you need precision cut sizes.

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Sheet widths and lengths are cut to nominal dimensions; Rod lengths are also cut to nominal dimensions. Nominal cuts can be undersized by up to .200 inches. Cut-to-size items are non-refundable. See our return policy for more details. Contact us if you need precision cut sizes.

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General Info

Torlon® 4203 PAI unfilled non-reinforced polyamide-imide offers excellent compressive strength and the highest elongation of the Torlon® grades.

It also provides electrical insulation and exceptional impact strength. This grade is commonly used for electrical connectors and insulators due to its high dielectric strength. Its ability to carry high loads over a broad temperature range from cryogenic to 500 F makes it ideal for structural components such as linkages and seal rings. Torlon® 4203 PAI is also an excellent choice for wear applications involving impact loading and abrasive wear. It is a perfect choice for many semiconductor applications requiring unique high-performance properties. 

Click for more information on the complete line of TORLON PAI Plastics

Typical Specifications (Note: For reference only as specifications change. Please verify with Boedeker before your order to confirm specifications)  

ASTM 5204 PAI021M03 which replaces Mil-P 46179A Type I.

ASTMD7292 PAI0110

AMS 3670/1B

PAI021M03

HS MS29.04-01, Form 2, Grade 1 and/or 2.

HS11791 Type I

BMS8-269C, Class 1Honeywell MCS7004, Type 1

Key Properties

  • Maintains strength and stiffness to 500°F (260°C)
  • Minimal expansion rate to 500°F (260°C)
  • Excellent wear resistance in bearing grades
  • Able to endure harsh thermal, chemical and stress conditions
  • Low Outgassing Material
  • Total Mass Loss (TML%) 1.85%
  • Collected Volatile Condensable Materials (CVCM%) 0.00%
  • Water Vapor Regained (WVR%) 0.49%

Limitations

  • Torlon® PAI has a relatively high moisture absorption rate, parts used in high temperatureservice or made to tight tolerances should be kept dry prior to installation. Thermal shock resulting indeformation can occur if moisture laden parts are rapidly exposed to temperatures above 400°F (205° C).

Applications

  • Can Mandrels
  • Semiconductor Parts (Burn In Test Sockets)
  • High Temperature Electrical Components
  • Insulators & Electrical Connectors
  • Seal Rings
  • Structural Parts

Resin Trade Names

  • Torlon® 4203

Manufacturer Trade Names

  • Duratron®

Boedeker Plastics, Inc. stocks & supplies plastic sheet, rod, tube, film and custom profiles and machine parts from these shapes that are produced from plastic resin. In many cases the manufacturer of the shape has their own product trade name. If your specification calls for a specific resin grade or manufacturer trade name, we can supply a shape made from that resin to meet your specification or suggest an equal. If you require a specific resin or brand it must be specified at the time of order.

Available Sizes

Available Colors

  • Yellow

Safety Data Sheet

Download Safety Data Sheet

Typical Properties of Torlon ® 4203 Electrical Grade PAI Extruded

DETAIL
Description Value
Material Type Imidized Amorphous Thermoplastic
Chemical Name PAI Polyamide-imide
Trade Name Torlon® 4203
Additives Unfilled
Color Yellow
PHYSICAL
Property Test Unit of Measure Value
Density ASTM D792 g/cm³ 1.41
  ASTM D792 lb/in³ 0.051
Water Absorption, 24 hrs, Immersion ASTM D570 % by wt. 0.4
Water Absorption, Saturation, Immersion ASTM D570 % by wt. 1.7
MECHANICAL
Property Test Unit of Measure Value
Tensile Strength ASTM D638 psi 18,000
Tensile Modulus ASTM D638 psi 600,000
Tensile Elongation at Break ASTM D638 % 10
Flexural Strength ASTM D790 psi 24,000
Flexural Modulus ASTM D790 psi 600,000
Compressive Strength ASTM D695 psi 24,000
Compressive Modulus ASTM D695 psi 700,000
Hardness ASTM D785 NA Rockwell M120
IZOD Impact-Notched ASTM D256 ft-lb/in 2
Dynamic Coefficient of Friction QTM 55007 NA 0.35
Wear K Factor QTM 55010 in³-min/ft-lbs-hr 35
Limiting PV QTM 55007 psi-fpm 12,000
THERMAL
Property Test Unit of Measure Value
Coefficient of Linear Thermal Expansion ASTM D696 x 10-5 in./in./°F 1.7
Heat Deflection Temp ASTM D648 °C at 264 psi 278
  ASTM D648 °F at 264 psi 532
Melting Point Temp ASTM D3418 °C 275
  ASTM D3418 °F 527
Max Continuous Operating Temp °C 260
  °F 500
Minimum Operating Temp °C -200
  °F -328
Thermal Conductivity ASTM C117 BTU-in/ft²-hr-°F 1.8
  ASTM C117 x 10^4 cal/cm-sec-°C 6.2
Flammability Rating UL94 NA V-0
ELECTRICAL
Property Test Unit of Measure Value
Dielectric Strength ASTM D149 V/mil 580
Dielectric Constant at 1 MHz ASTM D150 NA 4.2
Dissipation Factor at 1 MHz ASTM D150 NA 0.026
Surface Resistivity ASTM D257 ohm/square 10^16
COMPLIANCE
Description Value
FDA No
USDA No
NSF No
3-A Dairy No
Canadian Food Inspection Agency No
USP Class VI No
OTHER
Description Value
UV Resistant No
Relative Cost $$$$$$$
Machinability 5

Relative cost based on a scale of one dollar sign ($) as the lowest to ten dollar signs ($$$$$$$$$$) as the highest. Machinability based on a scale of 1 to 10, with 1 being the easiest and 10 being the most difficult to machine. NOTE: All information contained on www.boedeker.com, downloadable documents and printed literature is intended for technical reference only and considered to be accurate for reference purposes only. Boedeker Plastics, Inc. makes no guarantee and offers no warranty for fitness in use and strongly recommends the user validate any plastic, machined part, or product in a specific application for fitness in use.

TORLON is a registered trademark of Solvay Advanced Polymers.

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