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PCTFE (Kel F)

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Sheet widths and lengths are cut to nominal dimensions; Rod lengths are also cut to nominal dimensions. Nominal cuts can be undersized by up to .200 inches. Cut-to-size items are non-refundable. See our return policy for more details. Contact us if you need precision cut sizes.

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Sheet widths and lengths are cut to nominal dimensions; Rod lengths are also cut to nominal dimensions. Nominal cuts can be undersized by up to .200 inches. Cut-to-size items are non-refundable. See our return policy for more details. Contact us if you need precision cut sizes.

General Info

Important - Due to resin shortages of PCTFE, this material has minimal availability. We have several different materials that may be suitable replacements for PCTFE. Contact Us to review your application and potential material options. If your application involves sealing at low/cryogenic temperatures, please see VICTREX CT™ 200 Cryogenic PAEK.

PolyChloroTriFluoroEthylene is a fluorocarbon-based polymer and is commonly abbreviated PCTFE. The Kel-F® brand is a registered trademark of 3M, but they discontinued production in 1995. The only remaining brand, Neoflon ®, is made by Daikin Industries of Japan. This PCTFE resin has the same chemical structure and properties as the original Kel-F® brand material. PCTFE offers the unique combination of physical and mechanical properties, nonflammability, chemical resistance, near zero moisture absorption, and excellent electrical properties. These characteristics cannot be found in any other thermoplastic fluoropolymer with a useful temperature range of -400°F to +400°F (-240°C to +204°C). PCTFE also has extremely low outgassing (0.01% TML, 0.00% CVCM, 0.00% WVR when tested per ASTM E-595-90), so it is suitable for use in aerospace and flight applications.

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Key Properties

  • Dimensionally Stable, Rigid, And Resistant to Cold Flow
  • Excellent Chemical Resistance
  • High Compressive Strength
  • Low Deformation Under Load
  • Near Zero Moisture Absorption
  • Non-Flammable
  • Radiation Resistance
  • Temperature Range: -400° To +380°F
  • Lowest Gas Permeation & Lowest Outgassing Material
  • Total Mass Loss (TML%) .01%
  • Collected Volatile Condensable Materials (CVCM%) 0.00%
  • Water Vapor Regained (WVR%) 0.00%

Limitations

  • Expensive Relative to Many Other Materials
  • PCTFE Is Attacked by Many Organic Solvents

Applications

  • Bushings & Bearings in Sleeve & Thrust Applications
  • Compressor, Valve & Pump Applications
  • Films commonly used for Food Packaging, Pharmaceutical Packaging, Optical Recording, Electroluminescent Display Panels
  • Gaskets for Applications including: Diaphragm, Liquid Gauge Seals, & Fluid Handling
  • Seals Applications, Lips, O-Rings, V-Rings, Special Construction Seals
  • Stock Shapes -- For Machining Components

Resin Trade Names

  • Aclar@
  • Hostaflon@
  • Kel F@ Brand Discontinued in 1996
  • NEOFLON™

Manufacturer Trade Names

Boedeker Plastics, Inc. stocks & supplies plastic sheet, rod, tube, film and custom profiles and machine parts from these shapes that are produced from plastic resin. In many cases the manufacturer of the shape has their own product trade name. If your specification calls for a specific resin grade or manufacturer trade name, we can supply a shape made from that resin to meet your specification or suggest an equal. If you require a specific resin or brand it must be specified at the time of order.

Available Sizes

Available Colors

  • Natural

Safety Data Sheet

Download Safety Data Sheet

Typical Properties of PCTFE (Kel F)

DETAIL
Description Value
Material Type Semi-Crystalline Thermoplastic Fluoropolymer
Chemical Name PCTFE Polychlorotrifluoroethylene
Trade Name Kel F®
Additives Unfilled
Color Natural
PHYSICAL
Property Test Unit of Measure Value
Density ASTM D792 g/cm³ 2.13
  ASTM D792 lb/in³ 0.077
Water Absorption, 24 hrs, Immersion ASTM D570 % by wt. <.01
MECHANICAL
Property Test Unit of Measure Value
Tensile Strength ASTM D638 psi 5,300
Tensile Modulus ASTM D638 psi 207,000
Tensile Elongation at Break ASTM D638 % 150
Flexural Strength ASTM D790 psi 8,500
Flexural Modulus ASTM D790 psi 180,000
Compressive Strength ASTM D695 psi 5,500
Compressive Modulus ASTM D695 psi 180,000
Hardness ASTM D785 Shore D 70 - 95 Shore D
IZOD Impact-Notched ASTM D256 ft-lb/in 5
Dynamic Coefficient of Friction ASTM D1894 vs Steel .25 - .35
THERMAL
Property Test Unit of Measure Value
Coefficient of Linear Thermal Expansion ASTM D696 x 10-5 in./in./°F 7
Heat Deflection Temp ASTM D648 °C at 264 psi 126
  ASTM D648 °F at 264 psi 258
Melting Point Temp ASTM D3418 °C 212
  ASTM D3418 °F 415
Max Continuous Operating Temp °C 193
  °F 379
Minimum Operating Temp °C -240
  °F -400
COMPLIANCE
Description Value
FDA Yes
USDA Yes
NSF No
3-A Dairy No
Canadian Food Inspection Agency No
USP Class VI No
OTHER
Description Value
UV Resistant Yes
Relative Cost $$$
Machinability 3

Relative cost based on a scale of one dollar sign ($) as the lowest to ten dollar signs ($$$$$$$$$$) as the highest. Machinability based on a scale of 1 to 10, with 1 being the easiest and 10 being the most difficult to machine. NOTE: All information contained on www.boedeker.com, downloadable documents and printed literature is intended for technical reference only and considered to be accurate for reference purposes only. Boedeker Plastics, Inc. makes no guarantee and offers no warranty for fitness in use and strongly recommends the user validate any plastic, machined part, or product in a specific application for fitness in use.

KEL-F is a registered trademark of 3M Company. NEOFLON is a registered trademark of Daikin Industries.

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