1-800-444-3485

Cryogenic Plastics & Composites

About Cryogenics

Cryogenic temperatures, from (-150 C / -238 F) to absolute zero (-273 C / -460 F), are achieved using cryogenic liquids such as liquid nitrogen or liquid helium. Cryogenic temperatures are commonly used in various industries, including medical, aerospace, liquefied natural gas (LNG) storage and transportation, and manufacturing, to preserve and transport biological samples, cooling in superconducting magnets, and processing materials. Plastics are used as seals, structural and bearing and wear components in many cryogenic applications that must maintain their mechanical properties and resist degradation at such low temperatures. The properties of plastic materials can change significantly at cryogenic temperatures, which makes it essential to understand the behavior of materials under these conditions when designing cryogenic systems and components. 

Need help deciding? Use our plastics selection tool  

Cryogenics & Plastic / Composite Materials

Few plastic and composite materials can perform at cryogenic temperatures. Many become incredibly brittle at low temperatures well before the cryogenic temperature range as they lose their ductility, putting them at risk of shattering or catastrophic failure when used in applications below their minimum low-temperature operating range. Each plastic material has a different low-temperature operating range; some have proven to perform well at cryogenic temperatures. 

Cryogenic Capable Plastics and Common Applications

Cryogenic Plastic Ball Valve Seal Kel F PCTFE Victrex CT 100 200 Boedeker Plastics

Material

General Info

Applications

Min Operating Temp

Cryogenic UHMW Plastic Sheet Rod UHMW-PEUHMW PE is a lightweight polymer that offers a low coefficient of friction, is self-lubricating, has high impact strength, is shatter-resistant, long-wearing, abrasion, and chemical and corrosion-resistant. It meets FDA and USDA acceptance for food and pharmaceutical equipment. It performs well from cryogenic temperatures to 180 °F (82 °C). It is one of the most common plastics used for sliding wear components on conveyors and automation equipment, bushings, bearings, and rollers in various food processing, pharmaceutical, and other industries. It is unsuitable for higher temperature and high-load applications and has a high thermal expansion, so it is generally not used for tight tolerance applications. -200 °C / -328 °F
Cryogenic Plastic Kel F PCTFE Sheet RodPCTFEPolyChloroTriFluoroEthylene is a fluorocarbon-based polymer and is commonly abbreviated PCTFE. The Kel-F® brand is a registered trademark of 3M, but they discontinued production in 1995. The only remaining brand, Neoflon ®, is made by Daikin Industries of Japan. This PCTFE resin has the same chemical structure and properties as the original Kel-F® brand material. PCTFE offers the unique combination of physical and mechanical properties, nonflammability, chemical resistance, low outgassing, near zero moisture absorption, and excellent electrical properties. These characteristics cannot be found in any other thermoplastic fluoropolymer with a useful temperature range of -400°F to +400°F (-240°C to +204°C). Important - Due to resin shortages of PCTFE, this material has limited availability. The Victrex CT Materials listed below have successfully replaced PCTFE in cryogenic sealing applications. We also have other replacement options. Contact us for help finding a suitable replacement. 
  • Cryogenic Seals
  • Gaskets
  • Valve Components
  • Pump Components

-240 °C / -400 °F

Teflon PTFE Cryogenic Sheet Rod Tube Boedeker Plastics
PTFEPolyTetraFluoroEthylene is a fluorocarbon-based polymer and is commonly abbreviated PTFE. PTFE has outstanding chemical resistance, a wide operating temperature range from cryogenic to 500F, resistance to weathering, high impact strength, low friction, electrical and thermal insulation, and self-lubricating properties. It is unsuitable for high-load applications and has a high thermal expansion, so it is generally not used for tight tolerance applications. 
  • Bushings and Bearings
  • Electrical Components
  • Gaskets
    Pump Components
  • Valve Components
  • Seals
  • Valve Seats
  • Wear Pads
-240 °C / -400 °F
Victrex CT 100 Cryogenic Polymer PCTFE Replacement Boedeker PlasticsVictrex CT 100VICTREX CT™ 100 Cryogenic Polymer is a high-performance thermoplastic material, unreinforced, semi-crystalline, available in sheet, rod, and tube,  FDA food contact compliant, natural in color. It is formulated for low-temperature performance and is ideal for PCTFE replacement in static sealing applications with resistance to erosion and chemical attack in aggressive environments. CT 100 is a custom run product, minimums and longer lead-times will apply.
  • Cryogenic Static Applications
  • Pump and Valve Seals
  • Pump, Valve, and Compressor Components
  • Valve Seats
      -196 °C / -320 °F
      Victrex CT 200 Cryogenic Polymer PCTFE Replacement Material Boedeker Plastics Victrex CT 200VICTREX CT™ 200 is a High-performance thermoplastic polymer suitable for dynamic sealing applications at very low temperatures.  It also offers a lower static and dynamic coefficient of friction which helps minimize torque and wear, allowing smaller actuators and saving space and weight.  VICTREX CT™ 200 can replace Kel F PCTFE in many sealing applications in cryogenic applications with improved strength, thermal conductivity, superior dimensional stability, and lower coefficient of friction.
      • Cryogenic Dynamic Applications
      • Pump and Valve Seals
      • Pump, Valve, and Compressor Components
      • Valve Seats

         
        -196 °C / -320 °F
        Torlon 4203 Cryogenic Polymer Sheet Rod Tube Boedeker Plastics Torlon® 4203 PAITorlon® 4203 PAI unfilled polyamide-imide offers excellent compressive strength and the highest elongation of the Torlon® grades. It also provides electrical insulation and exceptional impact strength. This grade is commonly used for electrical connectors and insulators due to its high dielectric strength. Its ability to carry high loads over a broad temperature range from cryogenic to 500 F makes it ideal for structural components such as linkages and seal rings. Torlon® 4203 PAI is also an excellent choice for wear applications involving impact loading and abrasive wear. It is a perfect choice for many semiconductor applications requiring unique high performance properties. 
        • Aerospace Components
        • Semiconductor Parts
        • Electrical Components
        • Insulators & Electrical Connectors
        • Seal Rings
        • Structural Parts
        • Wear Components
        • Bushings, Bearings, and Thrust washers
        -200 °C / -328 °F
        Polyimide Vespel SP1 Cryogenic Polymer Boedeker Plastics DuPont™ Vespel ® SP-1 PI & Plavis ® N PIDuPont™ Vespel ® SP-1 is an unfilled polyimide. SP-1 is a high-purity polymer that provides maximum physical strength, elongation, toughness, and outstanding electrical and thermal insulation values. It offers an operating temperature range from cryogenic to 260°C (500°F). Vespel® SP-1 can be found in many critical structural and bearing and wear applications in aerospace, semiconductor, pump, valve, compressor, and other high-tech industries. Another unfilled polyimide with similar properties is Plavis® N. -195 °C / -319 °F

        Structural Cryogenic Composites and Common Applications

        Cryogenic Phenolic Sheet CottonPhenolic Cryogenic MC330 Cotton / Linen Composite SheetPhenolic Cryogenic Grade MC330 sheet is a cotton cloth/phenolic resin composite engineered and processed for cryogenic applications. Such applications include spacers for the installation of liquid oxygen apparatus where temperatures are as low as - 319 F.
        • Bushings
        • Cryogenic Components
        • Gears
        • Liquid Oxygen Applications
        • LNG Liquified Natural Gas Applications
        • Rollers
        • Spacers
        -195 °C / -319 °F
        Cryogenic G-10 LNG Composite MP500CR SheetG-10 CR Cryogenic Grade NP500CR SheetG-10 CR Cryogenic Grade NP500CR is a composite sheet made from glass fabric and epoxy resin system that exhibits exceptional electrical characteristics and superior physical properties when used under cryogenic temperatures ranging between -270°C / -454°F to 135°C / 275°F.
        • Cryogenic Structural Applications
        • Liquified Natural Gas Structural Applications
        • LNG Cold Shoes and Washers
        • LNG Insulation Applications
        • LNG Pipe Support Components
        -270 °C / -454 °F
        Lignostone Cryogenic Insulative Insulating LNG SheetLignostone ® Cryogenic Laminated Densified WoodLignostone® Cryogenic is a densified wood laminate made from beech veneers and thermoset resin. Lignostone® has been used in international shipping for decades to provide cryogenic insulation in LNG and LPG tankers with volumes of up to 180,000 m³.
        • Anti-Floating Chocks
        • Anti-Pitching Chocks
        • Anti-Rolling Chocks
        • Cryogenic Insulative Applications
        • Fixed Blocks
        • Hardwood Keys
        • LNG fuel tank and engine insulation
        -196 °C / -320 °F
        Durolight S Cryogenic Thermal Insulating Insulator Sheet Composite High StrengthDurolight® S Insulating Cryogenic Composite SheetDurolight® is engineered to meet load-bearing pipe supports' thermal and mechanical requirements in LNG applications. Its low thermal conductivity and ability to operate in extreme temperatures ranging from -319 F to 392 F make it an excellent choice for pipelines and thermal breaks in applications in the Oil & Gas Industry.
        • Thermal Breaks
        • LNG Applications
        • Pipeline Support Applications
        • Structural Supports
        • Subsea Applications
        • Cryogenic Applications
        -195 °C / -319 °F

        Technical Support for Cryogenic Application Material Selection

        It is crucial to consider all application parameters when selecting a suitable material for cryogenic service. Contact us for assistance from our Technical Staff with your cryogenic application material selection.

        Cryogenic Medical Devices Boedeker Plastics

        Feedback