GENERAL PROPERTIES Rexolite® is a unique cross-linked polystyrene, microwave plastic. This material's most notable properties are it's unusually stable electrical properties into the Giga-hertz frequency range. It is also optically clear (approximately the same as Acrylic), dimensionally stable, and excellent sound transmission characteristics.
As a result, Rexolite® is often used for high-frequency circuit substrates, microwave components, and lenses with acoustic, optical and radio-frequency applications.
REXOLITE® GRADES Rexolite® 1422 - unfilled
Unfilled Rexolite® 1422 is chemically resistant, light weight, resists water absorption, and has negligible outgassing.
Rexolite® 2200 - glass-filled
Glass reinforced Rexolite® 2200 provides greater rigidity and dimensional stability while maintaining many of the useful characteristics of basic Rexolite®. The glass reinforcement yields a product with an exceptional strength-to-weight ratio and increased tensile strength.
Rexolite® copper-clad
For use in electronic circuits, both Rexolite® 1422 and 2200 may be ordered in sheet thicknesses to 1/4" with copper-clad surface in thicknesses ranging from 1/2-ounce to 2-ounce copper.
TYPICAL APPLICATIONS microwave lenses microwave circuitry antennae coaxial cable connectors sound transducers TV satellite dishes sonar lenses nondestructive material testing devices surveillance equipment radar windows radomes missile guidance system housings
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TYPICAL PROPERTIES of REXOLITE® | |||
| ASTM or UL test | Property | Rexolite® 1422 unfilled |
Rexolite® 2300 glass-filled |
| PHYSICAL | |||
| D792 | Density (lb/in³) (g/cm³) |
0.038 1.05 |
0.042 1.11 |
| D570 | Water Absorption, 24 hrs (%) | 0.0008 | 0.10 |
| MECHANICAL | |||
| D638 | Tensile Strength (psi) | 9,000 | 9,500 |
| D638 | Flexural Strength (psi) | 11,500 | 10,500 |
| D256 | IZOD Notched Impact (ft-lb/in) | 0.3 | 0.75 |
| THERMAL | |||
| D696 | Coefficient of Linear Thermal Expansion (x 10-5 in./in./°F) |
3.8 | 3.2 |
| D648 | Recommended Operating Temperature Range (°F) (°C) |
-76 to +212 -60 to +100 |
-103 to +212 -75 to +100 |
| C177 | Thermal Conductivity (BTU-in/ft²-hr-°F) (x 10-4 cal/cm-sec-°C) |
1.01 3.5 |
1.45 5.0 |
| ELECTRICAL | |||
| D149 | Dielectric Strength (V/mil) short time, 1/8" thick | 500 | 500 |
| D150 | Dielectric Constant (1 MHz to 500 GHz) | 2.53 | 2.62 |
| D150 | Dissipation Factor at 1 MHz at 10 MHz at 10 GHz |
0.00012 0.00025 0.00066 |
0.0004 0.0005 0.0014 |
| D257 | Surface Resistivity (ohm-cm)at 50% RH | >1014 | 5 x 1012 |
| D257 | Volume Resistivity (ohm-cm)at 50% RH | >1016 | 5 x 1013 |
| OPTICAL AND ACOUSTIC | |||
| - | Acoustic Impedance | 2.5 | - |
| - | Velocity of Sound (in/sec) | 93,000 | - |
| - | Optical Transmittance, Visible Light | 87% | - |
| - | Refractive Index @ 589 nM @ 486 nM @ 656 nM |
1.59 1.604 1.585 |
- - - |
| - | Velocity of Sound (in/sec) | 93,000 | - |
NOTE: The information contained herein are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control. Contact us for manufacturers' complete material property datasheets.REXOLITE is a registered trademark of C-Lec Plastics Company
All values at 73°F (23°C) unless otherwise noted.